Verified

Nucor

Experimenting
  • Steel
  • ~33,000 employees
  • C3 AI apps at multiple sites
  • AI Center of Excellence
  • AI-native hiring (Oct 2026)
  • No AI ROI disclosed

Nucor runs AI mostly in planning and mill operations: C3 AI says its demand forecasting, inventory optimization and production scheduling applications are live across multiple Nucor facilities (Sep 2025), and Nucor has described AI scheduling at its Memphis SBQ mill and machine learning for furnace control at Nucor Steel-Arkansas. Jeffery Roberts's Business Technology Integration team set up an AI Center of Excellence, and Nucor Business Technology, which has an AI and Emerging Tech team, was hiring in Oct 2026 for AI-native software development, with Azure the preferred cloud.

nucor.com

Their approach to AI

The platform
Nucor runs C3 AI's demand forecasting, inventory optimization and production schedule optimization applications on the C3 Agentic AI Platform across multiple facilities, according to C3 AI (Sep 2025); Nucor Business Technology also builds its own software, and Jeffery Roberts's Business Technology Integration team set up an AI Center of Excellence for AI adoption and education (AWMI, Sep 2026).
The models
Nucor names no AI model provider; C3 AI said in Sep 2025 that it had closed a C3 Generative AI agreement with Nucor, and Nucor Business Technology job postings from Oct 2026 ask for retrieval-augmented generation, agent and LLM integration skills, with Azure the preferred cloud and Oracle Cloud Infrastructure also considered.
The reach
Nucor has not said how many of its roughly 33,000 teammates use AI tools; C3 AI says its applications support day-to-day planning, inventory and scheduling decisions at multiple Nucor facilities, and Nucor University offers teammates LinkedIn Learning courses on AI (2025 Sustainability Report).
The catch
Much of the detail on Nucor's AI program comes from its vendor C3 AI; Nucor itself has quantified only an 80% cut in scheduling man-hours at one mill (Jul 2024) and reports no AI spending, user counts or AI-credited financial return.

Snapshot

Employees
~33,000 (2025)
About 200 work in the Charlotte head office (2025 Form 10-K)
Technology budget
Not disclosed
No IT or AI spending figure in the 2025 Form 10-K or 2026 proxy statement
AI/ML headcount
Not disclosed
Nucor has not published the size of Nucor Business Technology, its AI and Emerging Technology department or its AI Center of Excellence
Who owns AI
No named AI executive
AI sits with Jeffery Roberts's Business Technology Integration team in Nucor Business Technology, led by President Sushma Walker
Platform
C3 AI, plus in-house builds
C3 AI's planning applications run on the C3 Agentic AI Platform (C3 AI, Sep 2025)
Models
Not disclosed
C3 Generative AI agreement (C3 AI, Sep 2025); Oct 2026 job postings ask for RAG, agent and LLM integration skills
Reach
Not disclosed
C3 AI applications at multiple facilities; LinkedIn Learning AI courses open to teammates
Use cases
Several in production
C3 AI planning apps, AI scheduling at the Memphis SBQ mill, furnace machine learning at Nucor Steel-Arkansas; AI-native software planned (Oct 2026)

Key findings

  1. C3 AI said on Sep 3, 2025 that Nucor had expanded a multi-year partnership to build an enterprise-wide AI program across its steel mills, steel products and raw materials operations, with C3 AI's demand forecasting, inventory optimization and production schedule optimization applications live across multiple facilities and Nucor extending C3 AI to more plants and to agentic AI.

  2. Nucor's most specific AI result on its own record is production scheduling at its Memphis SBQ mill, where EVP John Hollatz said on the Jul 23, 2024 earnings call that AI had cut the man-hours spent on that process by about 80%, with yield and working capital gains he did not quantify.

  3. Jeffery Roberts, who joined Nucor in 2021 after more than a decade at Capgemini, leads a Business Technology Integration team that oversees software engineering, enterprise data analytics, AI and emerging technologies and that recently set up Nucor's AI Center of Excellence (AWMI, Sep 2026); Gaurav Malhotra, Nucor's Department Manager for AI and Emerging Technology, said in Aug 2026 that demand forecasting and inventory optimization were among Nucor's focus areas.

  4. Nucor Business Technology job postings from Oct 2026 say the division wants AI-native development to be the way it builds software, seek an Applied AI Engineer for its AI and Emerging Tech team to build applications on enterprise AI platforms such as C3.ai or Palantir Foundry, and name Azure as the preferred cloud.

  5. Nucor's 2025 Form 10-K does not mention artificial intelligence and Nucor's earnings calls treat AI mainly as demand for data center and power steel; as of Nov 2026 Nucor discloses no AI spending, user counts or AI-credited financial return.

Where Nucor sits

Stage
Experimenting

Nucor sits at Experimenting: what Nucor itself has disclosed is mill-level work, AI scheduling at the Memphis SBQ mill (Jul 2024) and machine learning for electric arc furnace control at Nucor Steel-Arkansas (May 2025), plus an AI Center of Excellence set up by Jeffery Roberts's Business Technology Integration team for AI adoption and education. Nucor has named no sanctioned AI assistant for its roughly 33,000 teammates and has not confirmed AI running in production at scale. The strongest evidence for more, C3 AI's statement in Sep 2025 that its planning applications are live across multiple Nucor facilities, comes from the vendor, and Nucor's own filings never name C3 AI. Nucor would reach Piloting once it confirms a sanctioned tool or platform live for groups of teammates and a handful of use cases in production.

How the stages are defined
Ownership
No AI executive named; AI sits with Jeffery Roberts's team in Nucor Business Technology, led by Sushma Walker
Platform
Hybrid: C3 Agentic AI Platform for planning apps (per C3 AI), plus in-house builds
Models
Not disclosed; C3 Generative AI agreement (Sep 2025), LLM skills in job postings
Hosting
Not disclosed; Oct 2026 job postings name Azure as the preferred cloud and Oracle Cloud Infrastructure as an option
Reach
Not disclosed; C3 AI apps at multiple facilities, AI courses open to teammates

How they deploy

AI as a market for steel

Nucor's public statements about AI are mostly about demand. Nucor's 2025 Sustainability Report lists the rapid build-out of data center infrastructure for advanced technologies such as AI among the efforts Nucor's product portfolio is built to support, and says demand for its data center products grew alongside the expansion of AI, cloud computing and digital infrastructure after Nucor bought Southwest Data Products and launched Nucor Data Systems in 2024. The same report says rising energy demand from AI and the digital economy makes power generation and transmission steel a major growth opportunity for Nucor.

An enterprise AI program with C3 AI

Nucor's largest disclosed AI deployment runs on software from C3 AI. C3 AI counted Nucor among the new customers of its fiscal year to Apr 2023, said in Dec 2023 that it was optimizing production schedules across several Nucor mills and that Nucor had started AI forecasting and a generative AI use case for health and safety procedures, and said in Sep 2024 that its demand forecasting, inventory optimization and production schedule optimization applications supported daily decisions across multiple Nucor facilities. In Sep 2025 C3 AI said Nucor had expanded into a multi-year partnership to build an enterprise-wide AI program across steel mills, steel products and raw materials, and was extending C3 AI to more plants and to agentic AI with a focus on throughput and working capital. The detail comes from C3 AI's quarterly results releases; Nucor's 10-K, annual report and earnings releases do not name C3 AI, though Nucor's Gaurav Malhotra was quoted in Aug 2026 describing the demand forecasting and inventory work.

AI in mill operations

Nucor's executives have described one AI use inside the mills; a conference paper, a vendor and trade press describe others. On the Jul 23, 2024 earnings call Leon Topalian said Nucor was embracing AI and automation across many areas of its businesses, and John Hollatz said the Memphis SBQ mill used AI to schedule a complex steelmaking process. A paper presented at AISTech on May 6, 2025 by a Nucor Steel-Arkansas author and AMI Automation said AMI's SmartKnB platform, which combines process logic and machine learning models, improved electric arc furnace performance and refractory life at Nucor Steel-Arkansas. An SME Advanced Manufacturing article from Jan 2023 described Nucor work with Delta Bravo AI from 2022 to predict how steel mixtures perform and where to cut them. On the Jul 28, 2026 call Topalian said Nucor would use AI and automation for safer and higher-return outcomes.

A central team for adoption and education

Nucor's internal AI work, as far as it is public, runs through Jeffery Roberts's Business Technology Integration team, which oversees software engineering, enterprise data analytics, AI and emerging technologies. The AWMI event page for Roberts's Sep 17, 2026 keynote on AI and the steel industry says his team recently set up Nucor's AI Center of Excellence to accelerate AI adoption and education across the organization. A Nucor Business Technology posting from Oct 21, 2026 places an Applied AI Engineer in an AI and Emerging Tech team that builds AI applications on enterprise AI platforms such as C3.ai or Palantir Foundry for scrap, electric arc furnace, casting, rolling, finishing, logistics and commercial work, and runs training to drive adoption. Nucor has not said when the AI Center of Excellence was formed, how large it is or what it has delivered.

AI-native software in Nucor Business Technology

Nucor Business Technology (NBT) job postings from Oct 2026 say the division is building the next generation of manufacturing software for Nucor's steel operations and wants AI-native development to be the way it builds. NBT's software architect is to modernize Nucor's manufacturing execution systems alongside its ERP landscape, make build-versus-buy calls, and design retrieval-augmented generation, agentic systems and evaluation-driven delivery into NBT's products. A new NBT Solution Engineering team for the Bar and Engineered Bar Mill Group will start with digital ordering and commercial capabilities and is expected to use AI-assisted development tools.

A decentralized company

Nucor describes itself in its 2025 Form 10-K as highly decentralized: about 200 of its roughly 33,000 teammates work in the Charlotte head office, and division general managers make most day-to-day operating decisions. Nucor says its operations are highly automated and that production teammates earn group incentives tied to output. Nucor has not described how AI decisions are split between NBT and the divisions, though NBT's Oct 2026 architect posting refers to working with mill-embedded engineers.

Deployment model
Nucor runs information technology centrally through Nucor Business Technology (NBT), a division that the 2025 Form 10-K makes responsible for the company's IT needs and cybersecurity, and whose president, Sushma Walker, reports to the EVP of Strategy. Jeffery Roberts's Business Technology Integration team covers software engineering, enterprise data analytics, AI and emerging technologies and set up an AI Center of Excellence, and an NBT AI and Emerging Tech team builds applications on enterprise AI platforms. Nucor buys its main AI applications from C3 AI, which says they run on the C3 Agentic AI Platform across multiple facilities, while NBT job postings from Oct 2026 describe in-house AI-native software, roles in Dallas and Irving, Texas, architects who partner with mill-embedded engineers, and a new solution engineering team for one product group. The mills and product groups run as decentralized divisions, and two of Nucor's described AI uses sit in mills, the Memphis SBQ mill and Nucor Steel-Arkansas.
Model providers
Nucor has named no AI model provider, AI assistant or coding tool. C3 AI said in Sep 2023 that C3 Generative AI was being deployed to improve safety during steel manufacturing at Nucor, and in Sep 2025 that it had closed a C3 Generative AI agreement with Nucor; neither release names the large language model underneath. Nucor Business Technology job postings from Oct 2026 ask candidates for prompt engineering, API-based LLM integration, AI orchestration, retrieval-augmented generation, agent frameworks, MCP servers, LLMOps and evaluation-driven development, and for experience with AI-assisted and agentic development tools, without naming a model vendor.
Data and infrastructure
Nucor has not said which cloud or data center runs any AI model, including the C3 AI applications. NBT's Oct 2026 software architect posting asks for cloud architecture experience with Azure preferred and Oracle Cloud Infrastructure also considered; the Solution Engineering Team Lead posting prefers Azure experience; the Senior Solution Engineer posting accepts Azure, AWS or GCP; and the Applied AI Engineer posting gives Azure as its example cloud and asks for exposure to plant historians, manufacturing execution systems and event streams. NBT is modernizing Nucor's manufacturing execution systems alongside its ERP landscape and the data and integration fabric that ties the mills to the enterprise, and NBT postings prefer experience with ERP platforms such as Oracle E-Business Suite. Nucor's 2025 Form 10-K says Nucor runs IT systems from production equipment to administration and uses third-party providers for certain IT services.

Platforms and internal tools

  • C3 AI Supply Chain Suite on the C3 Agentic AI PlatformBy Dec 2023

    C3 AI Demand Forecasting, C3 AI Inventory Optimization and C3 AI Production Schedule Optimization, among other C3 AI applications, support day-to-day planning, inventory and scheduling decisions at Nucor, according to C3 AI's Sep 2024 and Sep 2025 results releases; C3 AI said in Dec 2023 that it was already optimizing production schedules across several Nucor mills. Nucor is extending C3 AI to more plants and to agentic AI, according to C3 AI.

    Users
    Multiple Nucor facilities (C3 AI, Sep 2025)

    Source

  • AI Center of ExcellenceBy Sep 2026

    Nucor's AI Center of Excellence was recently set up by Jeffery Roberts's Business Technology Integration team to accelerate AI adoption and education across Nucor, according to the AWMI event page for Roberts's Sep 17, 2026 keynote. Nucor has not published the AI Center of Excellence's size, tools or results.

    Source

  • Manufacturing execution systems modernizationIn progress (Oct 2026)

    Nucor Business Technology is modernizing Nucor's manufacturing execution systems alongside its ERP landscape, and its Oct 2026 software architect posting says AI, including retrieval-augmented generation and agentic systems, is to be designed into the products NBT builds for the mills.

    Source

  • Nucor UniversityOct 2024

    Nucor University (NU) is Nucor's learning program; through NU, teammates have a LinkedIn Learning account with thousands of self-paced courses on topics that include AI, according to Nucor's 2025 Sustainability Report.

    Source

Vendors and partners

  • C3 AIC3 AI fiscal 2023 (by Apr 2023)

    AI applications and platform for demand forecasting, inventory, production scheduling and generative AI · C3 AI reported new or expanded Nucor agreements in Sep 2023, Dec 2023, May 2024, Feb 2025 and Sep 2025, the last a multi-year partnership for an enterprise-wide AI program; Nucor's 10-K and annual report do not name C3 AI.

  • AMI AutomationPresented May 2025

    SmartKnB machine learning platform for electric arc furnace control at Nucor Steel-Arkansas · AMI Automation's work at Nucor Steel-Arkansas was described in a paper presented at AISTech 2025 with a Nucor Steel-Arkansas co-author.

  • Delta Bravo AI2022

    AI predictions for steel mixtures and cut points · Delta Bravo AI's work with Nucor was described in an SME Advanced Manufacturing article in Jan 2023; Nucor has not said whether the work continues.

  • Microsoft AzureNamed Oct 2026

    Preferred cloud named in Nucor Business Technology job postings · Nucor has not confirmed that any AI model or C3 AI application runs on Azure; NBT's Oct 2026 software architect posting lists Azure as preferred and Oracle Cloud Infrastructure as also considered.

  • LinkedIn Learning

    Self-paced courses for teammates, AI among the topics · LinkedIn Learning is offered through Nucor University, according to Nucor's 2025 Sustainability Report.

Leadership

AI, data and platform leaders

SW

Sushma Walker

Vice President of Nucor and President of Nucor Business Technology

Sushma Walker leads Nucor Business Technology (NBT), the division responsible for Nucor's IT needs and cybersecurity, as Vice President of Nucor and President of NBT (2025 Annual Report, Mar 2026). Under the 2025 Form 10-K, the NBT president reports to the EVP of Strategy, oversees the Cybersecurity Director and sits on the management Risk Committee. A Nucor-sponsored Society of Women Engineers post in Oct 2024 credited teammates under Walker's guidance with progress in automation, data analytics and AI, and the Association for Iron & Steel Technology gave Walker its MaryEmily Slate Trailblazer Award for Women in Steel in Sep 2025.

JR

Jeffery Roberts

Director, Business Technology Integration

Jeffery Roberts joined Nucor in 2021 and leads the Business Technology Integration team, which oversees software engineering, enterprise data analytics, AI and emerging technologies and set up Nucor's AI Center of Excellence. Roberts spent more than a decade at Capgemini as an enterprise architect and led its North America Oracle Technology Capability team, and was billed as keynote speaker on AI and the steel industry at an AWMI California Chapter dinner on Sep 17, 2026.

GM

Gaurav Malhotra

Department Manager, AI and Emerging Technology

Unconfirmed

Gaurav Malhotra was quoted in a Forbes column on Aug 5, 2026 as Department Manager, AI and Emerging Technology at Nucor Steel, a C3 AI customer, saying Nucor was focused on demand forecasting to balance and predict demand for materials and on inventory optimization to right-size working capital. C3 AI's manufacturing page features Malhotra in a video on Nucor's C3 AI deployment. Nucor has not published Malhotra's reporting line; the AWMI event page places AI and emerging technologies under Jeffery Roberts's team.

Executives

LT

Leon Topalian

Chair and Chief Executive Officer

Leon Topalian has been CEO of Nucor since Jan 2020 and Chair since Sep 2022, and was President until Dec 2025. Topalian joined Nucor in 1996 as a project engineer at Nucor Steel-Berkeley and ran Nucor Steel Kankakee and Nucor-Yamato before becoming EVP of Beam and Plate Products in 2017. Topalian said on the Jul 2024 earnings call that Nucor was embracing AI and automation, and on the Jul 28, 2026 call that Nucor would use AI and automation for safer, higher-return operations. Nucor's Risk Committee and Topalian brief the board on cybersecurity risks (2025 Form 10-K).

SL

Steve Laxton

President and Chief Operating Officer

Steve Laxton became Nucor's President and Chief Operating Officer on Jan 1, 2026, after serving as CFO from Mar 2022 to Mar 1, 2026. Laxton joined Nucor in 2003 as General Manager of Business Development after roles at Cinergy, Ashland, North American Stainless and National City Bank. The EVP of Strategy, to whom Nucor Business Technology reports, reports to Laxton (2025 Form 10-K).

JS

Jack Sullivan

Chief Financial Officer, Treasurer and Executive Vice President

Jack Sullivan (John L. Sullivan) became Nucor's CFO, Treasurer and EVP on Mar 1, 2026, succeeding Steve Laxton. Sullivan joined Nucor in 2022 as General Manager of Investor Relations and became Vice President and Treasurer in 2025, after 13 years at Duke Energy in treasury, corporate development and investor relations and nine years in banking at Bank of America (Form 8-K, Feb 2026). Nucor discloses no technology or AI budget.

KQ

K. Rex Query

Executive Vice President of Strategy

K. Rex Query has been an EVP of Nucor since Jan 2021, now of Strategy, and joined Nucor in 1990 as a financial analyst; Query later ran several steel mills, Nucor Europe and the Vulcraft/Verco group. The President of Nucor Business Technology, the division responsible for Nucor's IT and cybersecurity, reports to Query (2025 Form 10-K).

BP

Benjamin Pickett

Executive Vice President of Business Services

Benjamin Pickett became Nucor's EVP of Business Services in Mar 2025 after joining in 2018 as Director of Corporate Legal Affairs from the law firm Moore & Van Allen. Pickett sits on Nucor's management Risk Committee, which oversees the response to cybersecurity incidents, and helps supervise the annual cybersecurity risk assessment (2025 Form 10-K).

RS

Randy Spicer

Executive Vice President of Bar and Engineered Bar

Randy Spicer became Nucor's EVP of Bar and Engineered Bar in May 2024 after joining Nucor in 2004 as an accounting supervisor at Nucor Steel Indiana and later serving as President of Nucor Tubular Products from 2022. Nucor Business Technology is building a new solution engineering team for Spicer's Bar and Engineered Bar Mill Group (Oct 2026 job postings), and on the Oct 27, 2026 earnings call Spicer described hyperscalers' data center build-out as "what we call the AI Super Bowl."

JH

John Hollatz

Executive Vice President of Fabricated Construction Products

John Hollatz has been a Nucor EVP since May 2022, now of Fabricated Construction Products, and joined Nucor in 1999 as a design engineer at Vulcraft Indiana; Hollatz later led the Vulcraft/Verco group and was VP and General Manager of Nucor Steel Decatur from 2016 (2025 Form 10-K). On the Jul 23, 2024 earnings call Hollatz said the Memphis SBQ mill used AI to optimize production scheduling and had cut the man-hours on that process by about 80%.

AI org map

Central IT division with an AI Center of Excellence and an AI team; operating decisions sit with decentralized divisions

Nucor Business Technology (NBT), led by President Sushma Walker, is responsible for Nucor's information technology and cybersecurity; its president reports to the EVP of Strategy, K. Rex Query, who reports to President and COO Steve Laxton and, above him, Chair and CEO Leon Topalian, according to the 2025 Form 10-K and 2025 Annual Report. Jeffery Roberts's Business Technology Integration team, which by its name sits within NBT, covers AI and set up the AI Center of Excellence, and Gaurav Malhotra manages an AI and Emerging Technology department that works on Nucor's C3 AI applications. Nucor's mills and product groups run as decentralized divisions, with about 200 teammates in the Charlotte head office.

Nucor has published no count of technologists, data scientists or AI engineers. Nucor's AI work sits mainly in Nucor Business Technology (NBT), the division responsible for the company's IT and cybersecurity and led by President Sushma Walker, where Jeffery Roberts's Business Technology Integration team covers software engineering, enterprise data analytics, AI and emerging technologies and runs the AI Center of Excellence, and where Gaurav Malhotra manages an AI and Emerging Technology department. NBT job postings from Oct 2026 show roles in Dallas and Irving, Texas, an AI and Emerging Tech team building applications on enterprise AI platforms, and a new solution engineering team for the Bar and Engineered Bar Mill Group; the mill teams behind AI scheduling in Memphis and furnace machine learning at Nucor Steel-Arkansas have not been described.

Reporting lines

  • Chair and CEO

    Leon Topalian

    • President and Chief Operating Officer

      Steve Laxton

      • Strategy

        K. Rex Query, EVP

        • Nucor Business Technology

          Sushma Walker, President

          Responsible for Nucor's IT needs and cybersecurity (2025 Form 10-K)

          • Cybersecurity

            Led by a Cybersecurity Director with more than 20 years in the field, not named by Nucor

          • Business Technology Integration and AI Center of Excellence

            Jeffery Roberts, Director

            Software engineering, enterprise data analytics, AI and emerging technologies; the line to NBT is inferred from the team's name, not published

            • AI and Emerging Technology

              Gaurav Malhotra, Department Manager

              Works on Nucor's C3 AI demand forecasting and inventory applications; the line to Roberts's team is inferred from the AWMI description of that team's remit, not published

      • Bar and Engineered Bar Mill Group

        Randy Spicer, EVP

        A new NBT solution engineering team starts here with digital ordering and commercial tools (Oct 2026); the line to the COO is inferred, not published

      • Fabricated Construction Products

        John Hollatz, EVP

        The line to the COO is inferred, not published

      • Steel mills and product groups

        Division general managers make most day-to-day operating decisions; the Memphis SBQ mill runs AI scheduling and Nucor Steel-Arkansas runs furnace machine learning; the line to the COO is inferred from the segment review in the 2025 Form 10-K

  • Business Services

    Benjamin Pickett, EVP

    Supervises the annual cybersecurity risk assessment with other executives; reporting line not published

  • Finance

    Jack Sullivan, CFO

    Reporting line not published; Nucor discloses no technology or AI budget

Nucor's 2025 Form 10-K gives the reporting line from the President of Nucor Business Technology through the EVP of Strategy to the President and COO and the Chair and CEO, and Nucor's 2025 Annual Report names Sushma Walker as President of Nucor Business Technology. Nucor's leadership page lists only the executive team and board, with no one holding a technology, data or AI title. Jeffery Roberts's place inside NBT is inferred from his team's name, and Gaurav Malhotra's place under Roberts from the AWMI description of Roberts's team.

Where the AI workforce sits

  • Nucor Business Technology, including Business Technology Integration, AI and Emerging Technology and the AI Center of Excellence

    Nucor has not published how many technologists, data scientists or AI engineers it employs.

    Not disclosed
  • Mill-embedded engineers and division teams

    NBT's Oct 2026 architect posting refers to mill-embedded engineers, and mill teams in Memphis and at Nucor Steel-Arkansas run AI in production; Nucor gives no AI headcount for the divisions.

    Not disclosed

Named people

Executive sponsors
  • Leon Topalian

    Chair and CEO

  • Steve Laxton

    President and Chief Operating Officer · The EVP of Strategy reports to Laxton

  • K. Rex Query

    Executive Vice President of Strategy · The President of Nucor Business Technology reports to Query

  • Jack Sullivan

    Chief Financial Officer, Treasurer and Executive Vice President · CFO since Mar 1, 2026

Nucor Business Technology
Not disclosed

Nucor names the NBT president in its 2025 Annual Report but not its Cybersecurity Director.

  • Sushma Walker

    Vice President of Nucor and President of Nucor Business Technology · Sits on the management Risk Committee

  • Jeffery Roberts

    Director, Business Technology Integration · Team set up Nucor's AI Center of Excellence

  • Gaurav Malhotra

    Department Manager, AI and Emerging Technology · Quoted on Nucor's C3 AI demand forecasting and inventory work (Aug 2026)

Product groups
  • Randy Spicer

    Executive Vice President of Bar and Engineered Bar · NBT is building a solution engineering team to serve this group (Oct 2026)

  • John Hollatz

    Executive Vice President of Fabricated Construction Products · Described AI scheduling at the Memphis SBQ mill (Jul 2024)

Risk and cybersecurity oversight
  • Benjamin Pickett

    Executive Vice President of Business Services · Member of the management Risk Committee

Use cases

Nucor has four AI use cases in production on the public record as of Nov 2026, one of them last described in 2023: C3 AI demand forecasting and inventory optimization across multiple facilities (C3 AI, Sep 2025), AI production scheduling at the Memphis SBQ mill and, per C3 AI, across several Nucor mills, machine learning for furnace control at Nucor Steel-Arkansas (May 2025), and Delta Bravo AI predictions for steel mixtures (Jan 2023). A C3 generative AI safety use case is at pilot stage, and AI built into Nucor Business Technology's own software appears only in Oct 2026 job postings. Nucor reports no business-level return for any of them and no firm-level return from AI.

Use caseAreaStatusROI
Demand forecasting and inventory optimization (C3 AI)

C3 AI Demand Forecasting and C3 AI Inventory Optimization help Nucor predict and balance demand for materials and size inventory across multiple facilities, according to C3 AI's Sep 2024 and Sep 2025 results releases; Gaurav Malhotra of Nucor said in Aug 2026 that the aim is to right-size working capital and feed Nucor's integrated supply chain.

Supply chain and planningIn production
AI production scheduling

Nucor's special bar quality mill in Memphis, Tennessee uses AI to schedule a complex steelmaking process; EVP John Hollatz said on the Jul 23, 2024 earnings call that AI cut the man-hours spent on scheduling by about 80% and also brought yield, working capital and efficiency gains, without giving figures. C3 AI said in Dec 2023 that its software was optimizing production schedules across several Nucor mills; Nucor has not said whether Memphis uses C3 AI.

Steel millsIn production
Machine learning for electric arc furnace control at Nucor Steel-Arkansas

AMI Automation's SmartKnB platform, which combines data acquisition, process logic and machine learning models, helps control direct reduced iron feed rates, chemical energy and power inputs in the electric arc furnace at Nucor Steel-Arkansas; a paper presented at AISTech on May 6, 2025 with a Nucor Steel-Arkansas co-author said it improved furnace performance and refractory life, without figures.

Steel millsIn production
AI predictions for steel mixtures (Delta Bravo AI)

Nucor worked with Delta Bravo AI on AI that predicts how each element and product mixture will perform and recommends where to cut steel mixtures, so that raw and recycled materials can be blended to the required quality, according to an SME Advanced Manufacturing article from Jan 2023 that describes the work as starting in 2022 and quotes a Nucor metallurgist; Nucor has not updated the use case since.

Steel millsIn production
Generative AI for health and safety procedures (C3 AI)

C3 AI said in Sep 2023 that C3 Generative AI was being deployed to improve safety during steel manufacturing at Nucor, and in Dec 2023 that Nucor had started a generative AI use case to support proper health and safety procedures; C3 AI said in Sep 2025 that it had closed a C3 Generative AI agreement with Nucor. Nucor has not described the tool or who uses it.

SafetyPilot
AI-assisted software development

Nucor Business Technology expects its solution engineers to use AI-assisted development tools and asks the lead of a new engineering team to drive their adoption; Nucor has not named the tools.

Nucor Business TechnologyAnnounced
AI in manufacturing execution systems

Nucor Business Technology is hiring an architect to design retrieval-augmented generation, agentic systems and evaluation-driven delivery into the modernization of Nucor's manufacturing execution systems and the data and integration fabric that ties the mills to the enterprise.

Steel millsAnnounced

Adoption

Nucor has published no count of employees who use AI tools. C3 AI says its demand forecasting, inventory optimization and production schedule optimization applications support day-to-day planning, inventory and scheduling decisions across multiple Nucor facilities (Sep 2025), and C3 AI reported a generative AI safety use case at Nucor from 2023. Nucor University, launched in Oct 2024, gives teammates a LinkedIn Learning account whose self-paced topics include AI (2025 Sustainability Report), and the AI Center of Excellence set up by Jeffery Roberts's Business Technology Integration team works to accelerate AI adoption and education across Nucor (AWMI, Sep 2026). Nucor Business Technology job postings from Oct 2026 show AI moving into how the IT division builds software, and an Applied AI Engineer posting asks for enablement and training sessions for division, commercial and corporate teams.

By the numbers

C3 AI applications live across multiple Nucor facilities
3+
Demand forecasting, inventory optimization and production schedule optimization, among others, per C3 AI's Sep 3, 2025 results release
Scheduling man-hours cut by AI at the Memphis SBQ mill
~80%
EVP John Hollatz on the Jul 23, 2024 earnings call; Nucor gave no cost or dollar figure and has not updated it
C3 AI customer since
FY2023
C3 AI's fiscal year to Apr 30, 2023, per C3 AI's May 31, 2023 results release
Data center share of Nucor's backlog
~15%
Leon Topalian, Oct 27, 2026; on the same call EVP Randy Spicer tied data center demand to the AI build-out
Employees
~33,000
2025 Form 10-K; most are not union-represented and work in the U.S.
Head office staff
~200
In Charlotte; division general managers make most day-to-day decisions (2025 Form 10-K)

Rollout, first pilot to today

  1. 2021

    Jeffery Roberts joined Nucor after more than a decade at Capgemini; Roberts now leads the Business Technology Integration team that covers AI.

    AWMI

  2. 2022

    Nucor worked with Delta Bravo AI on AI predictions for steel mixtures and cut points, according to an SME Advanced Manufacturing article published in Jan 2023.

    SME Advanced Manufacturing

  3. May 2023

    C3 AI listed Nucor among the new customers of its fiscal year ended Apr 30, 2023.

    C3 AI results release

  4. Sep 2023

    C3 AI said C3 Generative AI was being deployed to improve safety during steel manufacturing at Nucor.

    C3 AI

  5. Dec 2023

    C3 AI said it was optimizing production schedules across several Nucor mills and that Nucor had started AI forecasting and a generative AI use case for health and safety procedures.

    C3 AI results release

  6. Jul 2024

    On Nucor's Q2 2024 earnings call, Leon Topalian said Nucor was embracing AI and automation, and John Hollatz said the Memphis SBQ mill used AI for production scheduling.

    Q2 2024 earnings call transcript

  7. Sep 2024

    C3 AI said its demand forecasting, inventory optimization and production schedule optimization applications were supporting daily decisions across multiple Nucor facilities.

    C3 AI results release

  8. Oct 2024

    Nucor launched Nucor University, through which teammates have LinkedIn Learning courses on topics that include AI.

    2025 Sustainability Report

  9. May 2025

    A Nucor Steel-Arkansas author and AMI Automation presented machine learning for electric arc furnace control at Nucor Steel-Arkansas at AISTech 2025.

    AISTech 2025

  10. Sep 2025

    C3 AI said Nucor had expanded into a multi-year partnership to build an enterprise-wide AI program across steel mills, steel products and raw materials, extending C3 AI to more plants and to agentic AI.

    C3 AI results release

  11. Sep 2026

    The AWMI event page for Jeffery Roberts's Sep 17, 2026 keynote said his team had recently set up Nucor's AI Center of Excellence to accelerate AI adoption and education.

    AWMI

  12. Oct 2026

    Nucor Business Technology posted roles to make AI-native development the way it builds software, including AI in modernized manufacturing execution systems, AI-assisted development in a new solution engineering team, and an Applied AI Engineer for its AI and Emerging Tech team.

    Nucor job posting

Economics & controls

Spend and ROI

Technology and AI spending

Nucor discloses no technology budget and no AI spending in its 2025 Form 10-K or 2026 proxy statement, and has not disclosed the value of its multi-year C3 AI partnership. Nucor's 2025 Sustainability Report says Nucor has increased its investments in technology and personnel to address cybersecurity risk in recent years, without giving an amount.

Reported ROI

Nucor has reported no financial return from its own use of AI as of Nov 2026. John Hollatz said in Jul 2024 that AI cut the man-hours spent on production scheduling at the Memphis SBQ mill by about 80%, with yield and working capital benefits he did not quantify. C3 AI says Nucor's program focuses on throughput and working-capital efficiency, and C3 AI's manufacturing page credits the work with multimillion-dollar savings, but neither Nucor nor C3 AI has published a figure. Nucor's 2025 Form 10-K credits its highly automated operations with high productivity and better safety outcomes, but Nucor does not attribute that productivity to AI.

AI as a revenue market

Nucor's AI-related revenue story is about selling steel. Nucor bought Southwest Data Products in Apr 2024 to serve the data center market and launched Nucor Data Systems the same year, and its 2025 Sustainability Report says demand for its data center products grew with the expansion of AI and cloud computing. Leon Topalian said on the Oct 27, 2026 earnings call that Nucor can make or supply roughly 95% of the steel required inside and outside a data center and that data centers make up about 15% of Nucor's backlog, and EVP Randy Spicer said "we're in the middle of what we call the AI Super Bowl," referring to hyperscalers' data center spending. These statements describe sales to AI infrastructure builders, not a return on Nucor's own AI use.

Headcount and pay

Nucor employs about 33,000 teammates, most of them not union-represented. Nucor pays production teammates group incentives that rise with output and has historically put 10% of earnings before federal taxes into a profit-sharing plan for most teammates below officer level (2025 Form 10-K). Nucor has made no public statement on how AI will affect its headcount.

Governance and risk

Board oversight

Nucor's Audit Committee oversees risks from cybersecurity threats and receives the most significant risks found in the annual cybersecurity risk assessment, and the board hears regular presentations from the Cybersecurity Director (2025 Form 10-K). Nucor's 2026 proxy statement, filed Mar 27, 2026, and 2025 Form 10-K describe no board oversight specific to AI.

Who manages technology risk

Nucor Business Technology runs Nucor's cybersecurity program, which follows the NIST Cybersecurity Framework; its Cybersecurity Director reports to NBT President Sushma Walker. A management Risk Committee, including the EVP of Business Services, the General Counsel, the NBT president and the Cybersecurity Director, oversees the response to cybersecurity incidents (2025 Form 10-K).

May 2025 cybersecurity incident

Nucor disclosed on May 14, 2025 that an unauthorized third party had accessed certain of its information technology systems, and that Nucor took potentially affected systems offline and temporarily halted certain production operations at various locations. Nucor's Jun 20, 2025 update said the threat actor had taken limited data, that the affected operations had been restored, and that the incident was not material. Nucor's 2025 Form 10-K says no cybersecurity threats, including past incidents, have materially affected the company.

Employee rules and training

Nucor's Standards of Business Conduct and Ethics, effective Jul 1, 2026, cover the use of Nucor's electronic technology and refer to a separate computer use policy but do not mention artificial intelligence. Nucor's 2025 Sustainability Report says 100% of teammates receive cybersecurity training.

Engineering guardrails

Nucor Business Technology's Oct 2026 architect posting gives the role responsibility for the patterns, standards and guardrails NBT builds against and for evaluation-driven delivery of AI features, and NBT's solution engineering postings require compliance with enterprise security and data protection standards, with the team-lead posting adding governance standards. NBT's Oct 21, 2026 Applied AI Engineer posting asks the role to work with operational technology, IT, cybersecurity and business experts to meet Nucor guardrails for reliability, safety and compliance.

Recent signals

  1. Oct 27, 2026

    On Nucor's Q3 2026 earnings call, Leon Topalian said Nucor can make or supply roughly 95% of the steel a data center needs and that data centers are about 15% of its backlog, and EVP Randy Spicer called the hyperscalers' data center build-out the AI Super Bowl; no executive described AI use inside Nucor.

    Q3 2026 earnings call transcript

  2. Oct 24, 2026

    Nucor Business Technology posted a team-lead role for a new solution engineering team for the Bar and Engineered Bar Mill Group, preferring experience with AI agents and MCP servers and asking the lead to drive adoption of AI-assisted development tools.

    Nucor job posting

  3. Oct 24, 2026

    Nucor Business Technology posted a senior solution engineer role for the same Bar and Engineered Bar team, requiring experience with prompt engineering and API-based LLM integration.

    Nucor job posting

  4. Oct 21, 2026

    Nucor Business Technology posted a Dallas Applied AI Engineer role in its AI and Emerging Tech team, to build AI applications on enterprise AI platforms such as C3.ai or Palantir Foundry for scrap, furnace, casting, rolling, finishing, logistics and commercial work.

    Nucor job posting, copy on aijobs.com

  5. Oct 20, 2026

    Nucor Business Technology posted a Dallas software architect role to make AI-native development the way it builds, with retrieval-augmented generation and agentic systems in modernized manufacturing execution systems and Azure as the preferred cloud.

    Nucor job posting

  6. Sep 17, 2026

    AWMI billed Jeffery Roberts, Nucor's Director of Business Technology Integration, as keynote speaker on AI and the steel industry at its California Chapter dinner; the event page said his team had recently set up Nucor's AI Center of Excellence.

    AWMI

  7. Aug 5, 2026

    A Forbes column on AI in the steel industry quoted Gaurav Malhotra, Nucor's Department Manager for AI and Emerging Technology, on using C3 AI for demand forecasting and inventory optimization to right-size working capital.

    Forbes column, author's repost

  8. Aug 2026

    Nucor's 2025 Sustainability Report presented AI as a driver of demand for data center and power grid steel and listed AI among the LinkedIn Learning topics open to teammates.

    2025 Sustainability Report

  9. Jul 28, 2026

    On Nucor's Q2 2026 earnings call, Leon Topalian said Nucor would reinvest in its operating divisions and use AI and automation to create safer and higher-return outcomes, without naming projects.

    Q2 2026 earnings call transcript

  10. Apr 28, 2026

    On Nucor's Q1 2026 earnings call, Leon Topalian's only mention of AI came while arguing that the U.S. must re-embrace nuclear power as data centers push up power demand, and an executive said Nucor can supply 95% of the steel needed to build a data center.

    Q1 2026 earnings call transcript

  11. Mar 1, 2026

    Jack Sullivan became Nucor's Chief Financial Officer, Treasurer and EVP, succeeding Steve Laxton, who stayed on as President and COO.

    Form 8-K

  12. Feb 25, 2026

    Nucor's 2025 Form 10-K described Nucor Business Technology as the division responsible for IT and cybersecurity, reporting through the EVP of Strategy, and did not mention artificial intelligence.

    2025 Form 10-K

  13. Jan 1, 2026

    Steve Laxton became Nucor's President and Chief Operating Officer; the EVP of Strategy, to whom Nucor Business Technology reports, reports to Laxton.

    Form 8-K

Quick answers

How does Nucor deploy AI?
Nucor runs AI mostly in planning and mill operations: C3 AI says its demand forecasting, inventory optimization and production scheduling applications are live across multiple Nucor facilities (Sep 2025), and Nucor has described AI scheduling at its Memphis SBQ mill and machine learning for furnace control at Nucor Steel-Arkansas. Jeffery Roberts's Business Technology Integration team set up an AI Center of Excellence, and Nucor Business Technology, which has an AI and Emerging Tech team, was hiring in Oct 2026 for AI-native software development, with Azure the preferred cloud.
What does Nucor use AI for?
Nucor has four AI use cases in production on the public record as of Nov 2026, one of them last described in 2023: C3 AI demand forecasting and inventory optimization across multiple facilities (C3 AI, Sep 2025), AI production scheduling at the Memphis SBQ mill and, per C3 AI, across several Nucor mills, machine learning for furnace control at Nucor Steel-Arkansas (May 2025), and Delta Bravo AI predictions for steel mixtures (Jan 2023). A C3 generative AI safety use case is at pilot stage, and AI built into Nucor Business Technology's own software appears only in Oct 2026 job postings. Nucor reports no business-level return for any of them and no firm-level return from AI.
Who leads AI at Nucor?
AI at Nucor is led by Sushma Walker (Vice President of Nucor and President of Nucor Business Technology); Jeffery Roberts (Director, Business Technology Integration); Gaurav Malhotra (Department Manager, AI and Emerging Technology). Ownership of AI on the org chart: No AI executive named; AI sits with Jeffery Roberts's team in Nucor Business Technology, led by Sushma Walker.
What AI platform does Nucor use?
Nucor runs C3 AI's demand forecasting, inventory optimization and production schedule optimization applications on the C3 Agentic AI Platform across multiple facilities, according to C3 AI (Sep 2025); Nucor Business Technology also builds its own software, and Jeffery Roberts's Business Technology Integration team set up an AI Center of Excellence for AI adoption and education (AWMI, Sep 2026).
Which AI models does Nucor use?
Nucor names no AI model provider; C3 AI said in Sep 2025 that it had closed a C3 Generative AI agreement with Nucor, and Nucor Business Technology job postings from Oct 2026 ask for retrieval-augmented generation, agent and LLM integration skills, with Azure the preferred cloud and Oracle Cloud Infrastructure also considered.
How many Nucor employees use AI?
Nucor has not said how many of its roughly 33,000 teammates use AI tools; C3 AI says its applications support day-to-day planning, inventory and scheduling decisions at multiple Nucor facilities, and Nucor University offers teammates LinkedIn Learning courses on AI (2025 Sustainability Report).
How far has AI spread at Nucor?
Nucor sits at Experimenting: what Nucor itself has disclosed is mill-level work, AI scheduling at the Memphis SBQ mill (Jul 2024) and machine learning for electric arc furnace control at Nucor Steel-Arkansas (May 2025), plus an AI Center of Excellence set up by Jeffery Roberts's Business Technology Integration team for AI adoption and education. Nucor has named no sanctioned AI assistant for its roughly 33,000 teammates and has not confirmed AI running in production at scale. The strongest evidence for more, C3 AI's statement in Sep 2025 that its planning applications are live across multiple Nucor facilities, comes from the vendor, and Nucor's own filings never name C3 AI. Nucor would reach Piloting once it confirms a sanctioned tool or platform live for groups of teammates and a handful of use cases in production.

Open questions

  • Does Nucor give employees a sanctioned generative AI assistant, which one, and how many of its roughly 33,000 teammates use it?
  • Which AI models does Nucor use, including inside C3 Generative AI, and on which cloud or data center do the C3 AI applications and any language models run, given that NBT job postings prefer Azure and also consider Oracle Cloud Infrastructure?
  • Which Nucor facilities run C3 AI's applications, is the Memphis SBQ mill's AI scheduling C3 AI Production Schedule Optimization, and what has the program saved, given that C3 AI cites multimillion-dollar savings without a figure?
  • When was Nucor's AI Center of Excellence set up, how many people work in it and in the AI and Emerging Technology department, and which AI use cases have they moved into production?
  • Are the furnace machine learning at Nucor Steel-Arkansas and the Delta Bravo AI steel mixture predictions still running, have they spread to other mills, and what energy, yield or cost savings have they delivered?
  • How many people does Nucor Business Technology employ, and where do Jeffery Roberts's team and Gaurav Malhotra's department sit within it?
  • What does Nucor spend on technology and on AI, including its multi-year C3 AI partnership, and has it set any target for AI-credited cost savings or productivity?
  • What is Lightspeed, the Nucor effort named in a Gartner Application Innovation & Business Solutions Summit session listing titled "From AI Chaos to Enterprise Scale: How Nucor is Building Order at Lightspeed," and who leads it?
  • How will AI-built manufacturing execution systems fit Nucor's decentralized model, in which division general managers make most operating decisions and production pay depends on output?
  • Has Nucor adopted an employee AI use policy, given that its code of conduct effective Jul 1, 2026 does not mention AI?
  • Did the May 2025 cybersecurity incident change how Nucor governs data access for AI tools?

Sources

Data confidence

Confirmed
Stated in a primary or reputable public source.
Estimated
Derived or approximated from public reporting.
Unconfirmed
Reported, but not yet corroborated.

Nucor profile · Enterprise AI diffusion report by Imagine · facts checked against their sources on Nov 1, 2026